From Raw Material to Finished Product

Yard Shot 70662 From Raw Material to Finished ProductI am so intrigued by the architectural antiques in the yard.  They are so much more than just recycled building material.  It’s fun to compare the photographs of the antique material originally selected to the photographs of the finished product.  It is a little like seeing a parent in the face of a child.  Sometimes it is dramatically different and you can barely isolate the piece of raw material, and sometimes the finished creation looks just like the raw material, right down to the colors in the finish.

8119A Door ud010040456 198x300 From Raw Material to Finished ProductThese colonial doors from Egypt, shown above, were fashioned into an arched front entry. The doors were scaled down from the original towering panels by adding shorter panels, made from reclaimed Douglas fir, below the grillwork.  The carved astragal was enhanced with additional antique material to extend the entire height of the door and floral carvings based on the flourishes below the grillwork were added at the top of each door panel. While the door is now painted brown, little bits of the original red peek through, giving the finish an additional dimension.  8210A Door Hdw Front1 207x300 From Raw Material to Finished Product

As I studied it, I recognized that the door we did for Carter’s Furniture, shown below, was based on this door. 9383 01 Door Hdw layers 241x300 From Raw Material to Finished ProductThe feel of the original antique grillwork was beautifully recreated, hand-forged on-site at LPO. grills1 300x256 From Raw Material to Finished Product(For installation photos of the Carter’s Furniture door, please see the Commercial Projects portfolio section on the website.)

9338 10 Vanity Raw Material 223x300 From Raw Material to Finished ProductIn this next case, the finished product was very much informed by the originals raw material – carved cabinet doors from 1930’s Pakistan, shown above.  9338 10 Vanity 300x164 From Raw Material to Finished ProductThe carved panels are integrated into the construction of a master bath vanity, and the original colors are recreated in the hand-rubbed finish.  The decorative edging of the cabinet doors is used to frame the vanity drawers, and the piece is topped with a heavy piece of reclaimed Douglas fir.

This is an antique culinary mold from the San Blas Islands of Panama. 9048 11 Door ud01004181 89x300 From Raw Material to Finished Product

It gave rise to the design of a coffee table.

9048 11 Table 3 300x170 From Raw Material to Finished Product9048 11 Table Side 300x225 From Raw Material to Finished Product

Antique carved panels were incorporated into the sides of the table, whitewashed and iron strapping was added to the corners.9048 11 Coffee Table 6 300x250 From Raw Material to Finished Product9048 11 Table Top 185x300 From Raw Material to Finished Product9048 11 Coffee Table Glover 300x145 From Raw Material to Finished ProductA thick piece of tempered glass completes the design.

8949 03 Balcony 12 From Raw Material to Finished ProductThe romantic balcony shown above is made from beautiful carved fragments from an intricately carved Middle Eastern door surround. 8952 03 Fragment um15000899 146x300 From Raw Material to Finished Product8952 03 Fragments um150003 226x300 From Raw Material to Finished ProductAntique finials top each corner and the whole balcony rests on corbels made from reclaimed Douglas fir.8949 03 Balcony Hdw Angle 300x289 From Raw Material to Finished Product8949 03 Balcony Install1 193x300 From Raw Material to Finished Product

9343 01 Mantel From Raw Material to Finished ProductFor the fireplace mantel shown above, once again, intricately carved fragments from door surrounds are blended to form the finished product.  9343 01 Fragment um15000863 237x300 From Raw Material to Finished Product9343 01 Fragment 14000021 81x300 From Raw Material to Finished ProductYou will note in the installation picture that this is not a free mounted fireplace mantel, but the finishing piece, topping off a stone fireplace surround.  9343 01 Mantel DET3 300x97 From Raw Material to Finished ProductThe carved pieces are beautifully fit together, with the tassel-like carving in the column bases forming the corners of the mantel. It really gives a finished look to the fireplace surround.9343 01 Mantel DET12 300x200 From Raw Material to Finished Product

(Mantel installation photos by Tom Coplen.)

Example Surround Carving1 From Raw Material to Finished ProductThe carving on the antique door surrounds is so varied, even within one piece. As an example, here is a picture I took last week of just the top of one of the surrounds in the yard.  There are a number of very different floral designs, geometric carvings, several types of ornamental edging, individual carved panels…the variety is astounding. And the styles vary from surround to surround.  They are very rich sources of antique material for incorporation into kitchen cabinets, doors, vanities and other things that I have been showing here.

164 164 200x300 From Raw Material to Finished ProductIn the installation shown above, we have more of the surrounds contributing to the designs of the custom kitchen cabinets, the stove hood and the kitchen island. The solid wood kitchen cabinets have incorporated antique carved panels and antique tin. They are finished in a hand rubbed patina reminiscent of redwood.  The kitchen island and the stove hood panel are a contrast with their dappled cream finish inspired by the granite countertop. 8927 03 island Fragments 115x300 From Raw Material to Finished ProductThe kitchen island ends have a centerpiece of joined geometric carvings, framed in a zigzag pattern.  The top edging on the ends of the islands bows out, while the edging on the front and back of the island is flat so as not to interfere with the drawer handles. 8927 03 Island Hdw Side 21 300x225 From Raw Material to Finished Product
8927 03 Island Hdw Front 300x181 From Raw Material to Finished ProductThe granite for the top (shown in the installation photos only) is cut fairly close with very little overhang so as not to obscure these details of the kitchen island cabinet.

8927 02 Fragment um15000400 300x52 From Raw Material to Finished ProductThe stove hood panel incorporates a piece of surround with an abstract tree design and geometric carving. The finished panel retained several of the iron stars that decorated this section of the surround.8927 02 Cabinet 6of132 300x132 From Raw Material to Finished Product

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9042 01 Table From Raw Material to Finished ProductThe final piece we have here is really spectacular – a mesquite veneered dining table with a removable leaf.

It incorporates another intricate floral carving from a surround into the leaf and reclaimed mesquite in the form of an antique Mexican door, some ranch fencing and fragments. 9042 01 Fragment um15000374 300x214 From Raw Material to Finished Product9042 01 Fragments um150003 135x300 From Raw Material to Finished Product9042 01 Fragments um1500036 300x197 From Raw Material to Finished ProductThe table is constructed from recycled heavy timbers and reclaimed Douglas fir. This is topped with veneer sheared from the antique material.  Mesquite is such a handsome wood. It is incredibly heavy and develops a really beautiful patina. These are some of the pictures documenting the creation of the table.Progress 7 8 08 8 300x225 From Raw Material to Finished ProductProgress 7 8 08 6 300x225 From Raw Material to Finished ProductProgress 7 8 08 10 300x225 From Raw Material to Finished Product9042 01 progress 1 300x233 From Raw Material to Finished Product

With the exception of the red tint on the carved centerpiece, this table celebrates the natural finish of the mesquite in all its variety. To me, it is very representative of what La Puerta Originals is all about: from the inspiration and design of the table, to the use of reclaimed building material, to the incredible craftsmanship and teamwork that went into the creation of the finished product.9042 01 Table w Leaf Bacon From Raw Material to Finished Product

This entry was posted in Antique Doors, Antique Grillwork, Antique Mesquite Doors, Antique Mexican Doors, Antique Spanish Colonial Doors, Coffee Table, Colonial Revival Doors, Custom Cabinettry, Custom Coffee Table, Custom Dining Room Table, Custom Fireplace Mantel, Custom Fireplace Mantle, Custom Grillwork, Custom Kitchen Island, Custom Metal Work, Dining Table, Door with Transom, Doors, Exterior Doors, Fireplace Mantel, Fireplace Mantle, Front Entry, Kitchen Cabinets, Kitchen Island, La Puerta Originals, Mediterranean Style, Mediterranean Style Doors, Mexican Mesquite Doors, Solid Wood Kitchen Cabinets, Vanity and tagged , , , , , , , , , , , , , , , , , , , , , , . Bookmark the permalink.

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